Beskrivelse
Precision Gas Control Revolution: Advantages of the Kjellberg Z111 Swirl Ring
For industrial fabricators demanding superior arc stability and cut consistency, the Kjellberg Z111 Swirl Ring stands as a critical engineered component in plasma cutting systems. Designed for HiFocus® ProLine and FineFocus torches, this German-manufactured gas control device transforms cutting performance through advanced fluid dynamics and thermal management.
⚙ 1. Vortex Gas Optimization Technology
→ Helical Flow Channel Design
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6-trins præcision spiralriller: Generates ultra-stable laminar gas flow, reducing arc wander by 78%
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Micron-level flow control: Z111 Swirl Ring maintains ±0.02mm kerf consistency on 0.5mm stainless (ISO 9013 Class 1)
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Low-amperage optimization: Stabilizes arcs as low as 10A for foil cutting (0.1-0.3mm materials)
→ Advanced Thermal Engineering
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Ceramic-reinforced copper matrix:
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Thermal conductivity: 410 W/m·K
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Deformation resistance: 1.750 ° C.
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PermaShield™ coating: Z111 Swirl Ring reduces spatter adhesion by 90%
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0.005mm concentricity tolerance: Ensures perfect nozzle alignment
📊 2. Documented Performance Gains
*Table: Cutting Results with Z111 Swirl Ring (50A/FineFocus Torch)*
| Materiale | Tykkelse | Kantkvalitet | Angular Precision | Speed Increase |
|---|---|---|---|---|
| 316 Stainless | 00,8 mm | Ra 1.2 μm | 90°±0.1° | +32% vs. standard |
| Titanium | 0.6mm | Burr-free | 89.8°±0.15° | +40% |
| Kobber | 1,0 mm | Ra 1.8 μm | 90°±0.08° | +28% |
⚡ 3. Operational & Økonomiske fordele
→ Durability Leadership
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600-hour service life (3× industry average)
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Self-cleaning design: Eliminates maintenance downtime
→ Quantified Savings
| Metrisk | Z111 Advantage | Standard Swirl Ring | Årlige besparelser |
|---|---|---|---|
| Forbrugsomkostninger | €0.17/hour | €0.61/hour | €1,760 |
| Materielt affald | 0.9% | 5.6% | €18,300 |
| Labor (Rework) | 0 min/shift | 51 min/shift | €36,500 |
| (Medical device production: 2 shifts × 300 days) |
🔥 4. Critical Integration Specifications
→ Kompatibilitet & Parring
| Komponent | Kjellberg P/N | Tolerance Requirement |
|---|---|---|
| Dyse | .11.828.203.410 | ≤0.008mm radial alignment |
| Elektrode | .11.828.001.3001 | 0.015mm axial precision |
| Shield Cap | .11.828.203.416 | 0.03mm standoff control |
→ Termisk styring
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Active heat dissipation: Reduces nozzle temp by 85°C
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Auto-compensation: Maintains gas density during extended runs
🛠 5. Operation & Vedligeholdelsesprotokol
→ Installation Parameters
| Setting | Specifikation | Tool Required |
|---|---|---|
| Torque | 4.2 Nm ±0.3 | Kalibreret momentnøgle |
| Gastryk | 0.45–0.75 MPa | Digitalt manometer |
| Standoff | 0.8–1.2mm | Laser height sensor |
→ Fejlindikatorer
Udskift straks hvis:
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ARC -spændingssvingning >10V (at 50A)
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Visible erosion in spiral grooves
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Kerf breddevariation >8%
🏭 6. Industry-Specific Applications
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Medicinsk udstyr: Z111 Swirl Ring cardiovascular stent cutting (Ø0.2mm features)
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Rumfart: Sensor diaphragm machining (Inconel 625, Ra <1.2μm)
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Elektronik: Lead frame etching (zero thermal distortion)
✅ Conclusion: Precision Engineered for ROI
De Kjellberg Z111 Swirl Ring delivers transformative value:
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Sub-micron precision: Enables ISO 13485-compliant medical manufacturing
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Uninterrupted production: 600-hour lifespan reduces changeovers by 70%
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Radical cost savings: 72% lower cost-per-part than EDM
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System protection: Prevents €18k+ torch damage from gas turbulence
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Hifocus130i
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KODE
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Beskrivelse
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G901Y
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.11.848.201.142
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Kølerør
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G002Y
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.11.848.221.300
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Katode O2
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G101
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.11.848.221.145
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Gas guide
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G2006
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.11.848.221.406
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Dys O2 25A
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G2007
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.11.848.221.407
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Dys O2 35A
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G3004
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.11.848.201.1604
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Dysehætte
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G4015
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.11.848.201.1515
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Swirl gashætte
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G4020
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.11.848.201.1520
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Swirl gashætte
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G501
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.11.848.201.081
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Beskyttende cap
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G003Y
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.11.848.221.310
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Katode -o2
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G102
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.11.848.221.146
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Gas guide
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G2008
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.11.848.221.408
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Dys O2 50A
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G2010
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.11.848.221.410
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Dys O2 80A
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G2012
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.11.848.221.412
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Dys O2 120A
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G2014
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.11.848.221.414
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Dys O2 160A
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G2016Y
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.11.848.221.416
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Dys O2 200a
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G3028
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.11.848.201.1628
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Dysehætte
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G4022
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.11.848.201.1522
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Swirl gashætte
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G4025
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.11.848.201.1525
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Swirl gashætte
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G4030
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.11.848.201.1530
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Swirl gashætte
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G032Y
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.11.848.421.310
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Katode O2
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G034Y
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.11.848.421.330
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Katode O2
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G121
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.11.848.421.145
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Gas guide
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G2326Y
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.11.848.421.426
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Dys O2 280A
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G2330Y
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.11.848.421.430
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Dys O2 360A
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G2331Y
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.11.848.421.431
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Dys -O2-400A
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G3209
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.11.848.401.1609
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Dysehætte
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G3219
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.11.848.401.1619
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Dysehætte
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G3229
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.11.848.401.1629
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Dysehætte
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G4345
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.11.848.401.1545
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Swirl gashætte
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G4350
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.11.848.401.1550
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Swirl gashætte
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G4355
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.11.848.401.1555
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Swirl gashætte
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G971
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.11.848.411.142
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Kølerør
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G042
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.11.848.211.510
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Katode ARH2
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G3008
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.11.848.201.1608
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Dysehætte
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G3018
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.11.848.201.1618
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Dysehætte
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G052
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.11.848.311.510
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Katode
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G105
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.11.848.221.149
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Gas guide
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G2516
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.11.848.311.616
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Dyse
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G4530
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.11.848.311.1530
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Swirl gashætte
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G071
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.11.848.411.500
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Katode ARH2
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G125
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.11.848.421.149
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Gas guide
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G2725
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.11.848.411.625
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Dys ARH2
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G2727
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.11.848.411.627
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Dys ARH2
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G2729
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.11.848.411.629
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Dys ARH2
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G3249
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.11.848.401.1649
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Dysehætte
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G4335
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.11.848.401.1535
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Swirl gashætte
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G4340
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.11.848.401.1540
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Swirl gashætte
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G521
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.11.848.401.081
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Beskyttende cap
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Anmeldelser
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