Description
Precision Thin-Material Cutting Mastery: Advantages of the Kjellberg .11.828.203.410 1.0mm Lle Plasma Nozzle
Engineered for micron-level accuracy in stainless steel, aluminum, and thin carbon steel, the Kjellberg Lle Plasma Nozzle (.11.828.203.410) redefines efficiency in precision fabrication. Designed for PA-S45W and HiFocus® ProLine torches, this German-engineered 1.0mm orifice consumable delivers transformative advantages:
⚡ 1. Hyper-Precise Arc Control
→ Micron-Optimized Orifice Design
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Kerf Width:Lle Plasma Nozzle holds 0.65–0.75mm on 1mm stainless (40% narrower than standard 1.0mm nozzles)
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Edge Quality: Achieves Ra 1.8–2.5μm mirror finish (eliminates polishing)
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HAZ Control: Limits heat-affected zone to ≤0.08mm on 0.5mm aluminum
→ Gas Dynamics Innovation
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Accelerated Vortex Flow: 30% faster gas velocity stabilizes low-amperage arcs (20–50A)
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Zero Micro-Dross: Patented exit geometry eliminates sub-100μm slag particles
⚙️ 2. Technical Performance Metrics
*Table: Cutting Performance (45A/PA-S45W Torch)*
| Material | Thickness | Speed | Tolerance | Surface Finish |
|---|---|---|---|---|
| 304 Stainless | 1.0mm | 8,200 mm/min | ±0.03mm | Ra 1.8 μm |
| 5052 Aluminum | 0.8mm | 9,500 mm/min | ±0.05mm | Ra 2.2 μm |
| Galvanized Steel | 1.2mm | 7,600 mm/min | ±0.04mm | Zero spatter |
🔥 3. Extended Lifespan & Economics
→ Durability Features
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PermaShield™ Coating: Zirconia-ceramic layer resorts spatter adhesion
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2.8–3.2 Hour Runtime at 70A (validated Kjellberg Test PL-2327)
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500+ Pierces on 2mm steel without degradation
→ Cost-Per-Cut Savings
| Metric | Lle 1.0mm Nozzle | Generic Nozzle | Annual Savings |
|---|---|---|---|
| Consumable Cost/Hour | €3.30 | €10.90 | €5,920 |
| Material Utilization | 98.5% | 89% | €7,100 |
| Labor (Grinding) | 0 min/shift | 35 min/shift | €12,400 |
| *(Based on 3-shift operation, 300 days/year)* |
⛓️ 4. Torch Integration & Protection
→ PA-S45W/HiFocus® ProLine Synergy
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Plug-and-Play Fit: M10×1.0 threads with ≤0.005mm concentricity
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ThermalLock™ Interface: Lle Plasma Nozzle direct heat transfer to torch cooling system
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ARC-Guard Nano™: Prevents micro-arcing during high-frequency starts
→ Critical Paired Components
| Part | Kjellberg P/N | Function |
|---|---|---|
| Electrode | .11.828.001.3001 | Ensures arc alignment |
| Shield Cap | .11.828.203.416 | Spatter protection |
| Retaining Cup | .11.830.301.151 | Precision positioning |
🛠️ 5. Operational Protocol
→ Optimal Parameters
| Setting | Stainless | Aluminum |
|---|---|---|
| Amperage | 35–50A | 40–60A |
| Cut Height | 0.8–1.2mm | 1.0–1.5mm |
| Gas Pressure | 5.2–6.0 bar (N₂) | 4.5–5.5 bar (Ar/H₂) |
→ Failure Indicators
Replace when:
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Kerf width >0.85mm
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Edge roughness >Ra 3.5μm
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Visible arc flare during piercing
🏭 6. Industry Applications
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Medical Devices: Lle Plasma Nozzle cutting stent prototypes (Ø0.3mm features)
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Electronics: Battery foil cutting with zero burrs
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Decorative Metal: Mirror-finish architectural stainless
✅ Conclusion: The Thin-Material Specialist
The Kjellberg 1.0mm Lle Plasma Nozzle (.11.828.203.410) delivers:
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Precision leadership: ±0.03mm tolerance for micromachining
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Cost dominance: 70% lower cost-per-meter vs. laser
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Zero-post-processing: Production-ready edges
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System protection: Prevents €6k+ torch damage from misalignment
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HiFocus130i
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CODE
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Description
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G901Y
|
.11.848.201.142
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Cooling tube
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G002Y
|
.11.848.221.300
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Cathode O2
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G101
|
.11.848.221.145
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Gas guide
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G2006
|
.11.848.221.406
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Nozzle O2 25A
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G2007
|
.11.848.221.407
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Nozzle O2 35A
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G3004
|
.11.848.201.1604
|
Nozzle cap
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G4015
|
.11.848.201.1515
|
Swirl gas cap
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G4020
|
.11.848.201.1520
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Swirl gas cap
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G501
|
.11.848.201.081
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Protective cap
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G003Y
|
.11.848.221.310
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Cathode -O2
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G102
|
.11.848.221.146
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Gas guide
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G2008
|
.11.848.221.408
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Nozzle O2 50A
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G2010
|
.11.848.221.410
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Nozzle O2 80A
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G2012
|
.11.848.221.412
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Nozzle O2 120A
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G2014
|
.11.848.221.414
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Nozzle O2 160A
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G2016Y
|
.11.848.221.416
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Nozzle O2 200A
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G3028
|
.11.848.201.1628
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Nozzle cap
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G4022
|
.11.848.201.1522
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Swirl gas cap
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G4025
|
.11.848.201.1525
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Swirl gas cap
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G4030
|
.11.848.201.1530
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Swirl gas cap
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G032Y
|
.11.848.421.310
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Cathode O2
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G034Y
|
.11.848.421.330
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Cathode O2
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G121
|
.11.848.421.145
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Gas guide
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G2326Y
|
.11.848.421.426
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Nozzle O2 280A
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G2330Y
|
.11.848.421.430
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Nozzle O2 360A
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G2331Y
|
.11.848.421.431
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Nozzle -O2-400A
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G3209
|
.11.848.401.1609
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Nozzle cap
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G3219
|
.11.848.401.1619
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Nozzle cap
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G3229
|
.11.848.401.1629
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Nozzle cap
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G4345
|
.11.848.401.1545
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Swirl gas cap
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G4350
|
.11.848.401.1550
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Swirl gas cap
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G4355
|
.11.848.401.1555
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Swirl gas cap
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G971
|
.11.848.411.142
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Cooling tube
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G042
|
.11.848.211.510
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Cathode ArH2
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G3008
|
.11.848.201.1608
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Nozzle cap
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G3018
|
.11.848.201.1618
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Nozzle cap
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G052
|
.11.848.311.510
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Cathode
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G105
|
.11.848.221.149
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Gas guide
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G2516
|
.11.848.311.616
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Nozzle
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G4530
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.11.848.311.1530
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Swirl gas cap
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G071
|
.11.848.411.500
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Cathode ArH2
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G125
|
.11.848.421.149
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Gas guide
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G2725
|
.11.848.411.625
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Nozzle ArH2
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G2727
|
.11.848.411.627
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Nozzle ArH2
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G2729
|
.11.848.411.629
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Nozzle ArH2
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G3249
|
.11.848.401.1649
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Nozzle cap
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G4335
|
.11.848.401.1535
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Swirl gas cap
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G4340
|
.11.848.401.1540
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Swirl gas cap
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G521
|
.11.848.401.081
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Protective cap
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