Description
Features of Kjellberg Swirl Gas Cap G4540:
The Kjellberg Swirl Gas Cap G4540 is a specialized component used in plasma cutting systems, particularly those manufactured by Kjellberg Finsterwalde. This gas cap is designed to optimize the plasma cutting process by improving gas flow and ensuring a stable arc. Here are some of its key features:
- Enhanced Gas Swirling: Kjellberg Swirl Gas Cap G4540 is engineered to create a swirling effect in the plasma gas. This swirling action helps to stabilize the plasma arc, leading to more precise and cleaner cuts.
- Improved Cut Quality: By stabilizing the plasma arc and ensuring consistent gas flow, Kjellberg Swirl Gas Cap G4540 helps to achieve higher cut quality with smoother edges and reduced dross.
- Compatibility: Kjellberg Swirl Gas Cap G4540 is designed to be compatible with specific Kjellberg plasma cutting torches and systems. It is essential to ensure that the gas cap is suitable for your particular model to achieve optimal performance.
- Durability: Made from high-quality materials, Kjellberg Swirl Gas Cap G4540 is built to withstand the harsh conditions of plasma cutting, including high temperatures and exposure to molten metal.
- Easy Installation: The gas cap is designed for easy installation and replacement, minimizing downtime during maintenance.
- Optimized Gas Consumption: The design of Kjellberg Swirl Gas Cap G4540 helps to optimize gas consumption, making the plasma cutting process more efficient and cost-effective.
- Versatility: Kjellberg Swirl Gas Cap G4540 can be used for a variety of plasma cutting applications, including cutting different types of metals and thicknesses, making it a versatile component in the plasma cutting process.
- Precision Engineering: The gas cap is precision-engineered to ensure consistent performance and reliability, which is crucial for maintaining the quality of cuts over time.
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HiFocus130i
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CODE
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Description
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G901Y
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.11.848.201.142
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Cooling tube
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G002Y
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.11.848.221.300
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Cathode O2
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G101
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.11.848.221.145
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Gas guide
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G2006
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.11.848.221.406
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Nozzle O2 25A
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G2007
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.11.848.221.407
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Nozzle O2 35A
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G3004
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.11.848.201.1604
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Nozzle cap
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G4015
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.11.848.201.1515
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Swirl gas cap
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G4020
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.11.848.201.1520
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Swirl gas cap
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G501
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.11.848.201.081
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Protective cap
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G003Y
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.11.848.221.310
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Cathode -O2
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G102
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.11.848.221.146
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Gas guide
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G2008
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.11.848.221.408
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Nozzle O2 50A
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G2010
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.11.848.221.410
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Nozzle O2 80A
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G2012
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.11.848.221.412
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Nozzle O2 120A
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G2014
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.11.848.221.414
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Nozzle O2 160A
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G2016Y
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.11.848.221.416
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Nozzle O2 200A
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G3028
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.11.848.201.1628
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Nozzle cap
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G4022
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.11.848.201.1522
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Swirl gas cap
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G4025
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.11.848.201.1525
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Swirl gas cap
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G4030
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.11.848.201.1530
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Swirl gas cap
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G032Y
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.11.848.421.310
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Cathode O2
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G034Y
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.11.848.421.330
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Cathode O2
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G121
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.11.848.421.145
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Gas guide
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G2326Y
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.11.848.421.426
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Nozzle O2 280A
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G2330Y
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.11.848.421.430
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Nozzle O2 360A
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G2331Y
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.11.848.421.431
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Nozzle -O2-400A
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G3209
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.11.848.401.1609
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Nozzle cap
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G3219
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.11.848.401.1619
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Nozzle cap
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G3229
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.11.848.401.1629
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Nozzle cap
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G4345
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.11.848.401.1545
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Swirl gas cap
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G4350
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.11.848.401.1550
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Swirl gas cap
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G4355
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.11.848.401.1555
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Swirl gas cap
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G971
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.11.848.411.142
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Cooling tube
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G042
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.11.848.211.510
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Cathode ArH2
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G3008
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.11.848.201.1608
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Nozzle cap
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G3018
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.11.848.201.1618
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Nozzle cap
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G052
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.11.848.311.510
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Cathode
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G105
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.11.848.221.149
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Gas guide
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G2516
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.11.848.311.616
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Nozzle
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G4530
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.11.848.311.1530
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Swirl gas cap
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G071
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.11.848.411.500
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Cathode ArH2
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G125
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.11.848.421.149
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Gas guide
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G2725
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.11.848.411.625
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Nozzle ArH2
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G2727
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.11.848.411.627
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Nozzle ArH2
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G2729
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.11.848.411.629
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Nozzle ArH2
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G3249
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.11.848.401.1649
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Nozzle cap
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G4335
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.11.848.401.1535
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Swirl gas cap
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G4340
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.11.848.401.1540
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Swirl gas cap
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G521
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.11.848.401.081
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Protective cap
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Application of kjellberg swirl gas cap G4540:
1. Precision Plasma Cutting
Kjellberg Swirl Gas Cap G4540 is used in applications where high precision and clean cuts are required. Its swirling gas flow design ensures a stable plasma arc, which is essential for achieving smooth, dross-free cuts on various materials.
2. Cutting Different Metals
Kjellberg Swirl Gas Cap G4540 is suitable for cutting a wide range of conductive metals, including:
Mild steel/Stainless steel/Aluminum/Copper/Other alloys
It is particularly effective in applications where cut quality and edge finish are critical.
3. Industrial Manufacturing
The G4540 gas cap is widely used in industrial manufacturing processes, such as:
Fabrication of metal parts
Automotive component manufacturing
Shipbuilding
Structural steel cutting
Its ability to deliver consistent performance makes it ideal for high-volume production environments.
4. Thin to Medium-Thickness Materials
Kjellberg Swirl Gas Cap G4540 is optimized for cutting thin to medium-thickness materials, typically ranging from 1 mm to 25 mm (depending on the plasma system and material type). It ensures minimal kerf width and high cutting speeds.
5. High-Speed Cutting
The swirling gas flow created by the G4540 allows for faster cutting speeds while maintaining cut quality. This makes it suitable for applications where productivity and efficiency are priorities.
6. Reducing Dross and Rework
The G4540 gas cap helps minimize dross (residual molten material) on the cut edges, reducing the need for secondary finishing processes like grinding or sanding. This is particularly beneficial in industries where post-cut processing adds time and cost.
7. Improved Gas Efficiency
Kjellberg Swirl Gas Cap G4540 is designed to optimize gas consumption, making it suitable for applications where reducing operating costs is important. It ensures efficient use of plasma gas (e.g., air, oxygen, nitrogen, or argon-hydrogen mixtures) during the cutting process.
8. Compatibility with Kjellberg Systems
The G4540 is specifically designed for use with Kjellberg plasma cutting torches and systems, such as the Kjellberg HiFocus series. It is ideal for users who rely on Kjellberg equipment for high-performance cutting.
9. Maintenance and Repair Work
Kjellberg Swirl Gas Cap G4540 is also used in maintenance, repair, and operations (MRO) applications, where precise cutting is required for repairing or modifying metal components.
10. Custom Fabrication
In custom metal fabrication shops, the G4540 is used to create intricate shapes and designs in metal sheets or plates, thanks to its ability to deliver clean and precise cuts.
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