Description
Technical Specifications
Plasma Shield 420168 Details:
- Part Number: 420168
- Classification: Professional Mechanized Cutting Shield
- Technology: Designed to meet Hypertherm Duramax Hyamp mechanized cutting specifications
- Operating Range: 30A-65A (mechanized cutting capability)
- Compatible Systems: PowerMax 45 XP, 65, 85, 105, 125 plasma cutting systems
- Material Engineering: High-durability materials for continuous mechanized operation
- System Integration: Essential component for Duramax Hyamp mechanized torch systems
- Service Characteristics: Extended life and reliability for automated cutting operations
Mechanized Cutting Features:
- Automation Protection: Designed for 30-65A mechanized cutting applications and torch protection
- CNC Integration: Professional performance for automated cutting tables and systems
- Continuous Operation: Built for demanding mechanized environments and production schedules
- System Reliability: Consistent protection for automated cutting operations and quality
Understanding Mechanized Cutting Technology
What Mechanized Cutting Delivers: Mechanized cutting enables automated plasma cutting operations with precise control, consistent quality, and continuous operation capability that manual cutting cannot achieve in production environments.
Professional Mechanized Benefits:
- Automated Operation: Continuous cutting capability with minimal operator intervention
- Precision Control: Consistent cutting quality through automated torch control and positioning
- Production Efficiency: High-speed cutting operations for manufacturing and production schedules
- Quality Consistency: Reliable cutting results that meet industrial standards and specifications
- Operational Safety: Reduced operator exposure to cutting hazards through automation
- Cost Effectiveness: Improved productivity and reduced labor costs through automated operation
When Mechanized Cutting Excels: For production cutting operations, automated fabrication systems, CNC cutting tables, and any application where consistent quality, continuous operation, and production efficiency are essential.
Professional Mechanized Performance
What Mechanized Technology Delivers:
- Automation Protection: Essential shielding for 30-65A mechanized cutting operations and systems
- CNC Integration: Seamless operation with automated cutting tables and production systems
- Production Reliability: Consistent protection for demanding manufacturing environments
- Quality Assurance: Reliable operation for uniform cutting results and system performance
- Operational Efficiency: Continuous operation capability for production schedules and requirements
Performance in Mechanized Applications:
- CNC Cutting Tables: Essential protection for automated cutting systems and precision operations
- Production Lines: Critical for manufacturing operations requiring continuous cutting capability
- Automated Fabrication: Professional protection for automated cutting and production systems
- Industrial Manufacturing: Reliable performance for demanding production environments and schedules
Mechanized Success Depends On:
- System Integration: Using with appropriate CNC cutting systems for optimal performance
- Professional Setup: Proper mechanized system configuration and cutting parameter optimization
- Quality Equipment: Compatible cutting tables and automation systems for optimal results
- Technical Expertise: Proper mechanized cutting system operation and maintenance
System Compatibility & Mechanized Integration
PowerMax Mechanized System Compatibility:
- PowerMax 45 XP: Entry-level mechanized cutting capability with professional protection
- PowerMax 65: Mid-range mechanized performance with automated cutting capability
- PowerMax 85: Advanced mechanized cutting with professional automation integration
- PowerMax 105: High-performance mechanized cutting with production capability
- PowerMax 125: Maximum mechanized power with professional automation protection
Complete Mechanized Cutting System:
- Plasma Shield 420168 – This professional mechanized protection component
- Electrode 220971 – Compatible electrode for 30-65A mechanized operation
- Nozzle 420169 – Production nozzle for 65A mechanized cutting
- Retaining Cap 420156 – Ohmic sensing for automated height control
Critical Mechanized Requirements: Optimal mechanized cutting performance requires complete system integration. The 420168 shield must be used with compatible mechanized cutting equipment to achieve the protection and performance that automated cutting applications demand.
Installation & Mechanized Maintenance
Professional Installation Procedure:
- Verify PowerMax system configuration and mechanized cutting capability
- Power down plasma system and disconnect all automated controls for safety
- Remove existing shield from Duramax Hyamp mechanized torch assembly
- Inspect shield mounting and mechanized system components for proper condition
- Install 420168 mechanized shield ensuring proper alignment and secure mounting
- Verify integration with automated cutting system and control parameters
- Reassemble mechanized torch components following Duramax Hyamp procedures
- Test mechanized cutting function and protection performance across operating range
Mechanized Maintenance Standards:
- Protection Monitoring: Regular assessment of shield condition and mechanized protection capability
- System Integration: Monitor mechanized system performance and cutting quality consistency
- Automation Tracking: Track automated operation performance and protection effectiveness
- Quality Assurance: Maintain complete mechanized systems for optimal cutting performance
- Professional Standards: Replace when protection capability or mechanized performance degrades
Maximizing Mechanized Performance:
- System Approach: Optimize complete mechanized cutting system for specific applications
- Professional Technique: Develop proper mechanized cutting procedures and automation settings
- Quality Control: Maintain mechanized systems for optimal cutting capability and protection
- Continuous Monitoring: Track mechanized performance and optimize automation parameters
Mechanized and Automated Applications
CNC Cutting Operations: CNC facilities rely on mechanized protection for automated cutting systems that deliver the precision, consistency, and continuous operation that competitive manufacturing operations require.
Production Manufacturing: Manufacturing operations depend on mechanized cutting capability for production schedules that require continuous operation with the quality and efficiency that automated systems provide.
Automated Fabrication: Industrial fabricators leverage mechanized cutting for automated operations that provide the productivity and consistency needed for demanding manufacturing requirements.
Industrial Automation: Production environments use mechanized cutting protection for automated systems that deliver reliable performance while maintaining the operational efficiency that modern manufacturing demands.
Cost-Benefit for Mechanized Operations
Mechanized Investment Value: Mechanized cutting protection represents investment in automation capability that enables continuous operation and consistent quality impossible with manual cutting while protecting valuable equipment investment.
Mechanized Value Proposition:
- Automation Capability: Enables automated cutting operations with professional protection and reliability
- Production Efficiency: Continuous operation capability for manufacturing schedules and requirements
- Quality Consistency: Reliable results that meet industrial standards and customer specifications
- Equipment Protection: Essential protection for valuable mechanized cutting equipment and systems
- Competitive Advantage: Automated capabilities that enable competitive pricing and delivery performance
When Mechanized Investment Pays Off:
- Production operations: Where automated cutting capability provides manufacturing advantages
- CNC applications: When precision automation determines cutting quality and efficiency
- Manufacturing environments: Where continuous operation capability drives competitive success
- Industrial automation: When mechanized protection enables system reliability and performance
Quality & Mechanized Standards
What We Promise:
- Professional mechanized cutting protection designed to meet Hypertherm’s 30-65A specifications
- OEM-compatible construction for reliable protection and mechanized performance
- Complete compatibility with PowerMax mechanized systems for automated applications
- Replacement if defective (components are tested to meet mechanized cutting standards)
Mechanized Reality:
- Automation focus: Specifically designed for mechanized cutting applications and protection
- Professional installation critical: Proper setup essential for optimal mechanized performance
- System integration required: Must be used with compatible mechanized cutting equipment
- Technical expertise dependent: Best results require proper mechanized system configuration
Mechanized Support:
- System optimization: Complete PowerMax mechanized system setup guidance for automated applications
- Technical consulting: Proper mechanized cutting system development and automation optimization
- Application training: Professional mechanized cutting system operation and maintenance
- Quality assurance: Support for achieving consistent mechanized performance and protection
Ordering Information
For Mechanized Customers:
- CNC Operations: Professional pricing for automated cutting tables and mechanized systems
- Production Facilities: Industrial rates for manufacturing operations and continuous cutting
- Automation Integrators: Technical pricing for mechanized system installation and optimization
- Manufacturing Companies: Volume pricing for production cutting operations and automation requirements
Mechanized Availability:
- Automation Priority: Maintained inventory for mechanized operations and automated cutting requirements
- Quality Assurance: OEM-compatible performance guaranteed for mechanized applications
- Technical Support: Expert guidance for mechanized cutting applications and automation challenges
Professional Pricing: Mechanized cutting protection represents essential automation technology that enables continuous operation and professional protection, providing the automation advantages that justify mechanized equipment investment.
| PMX65A/85A/105A | 220842 | Electrode | PMX125A | 220971 | Electrode |
| 220941 | Nozzle | 220975 | Nozzle | ||
| 220816 | Nozzle | 420158 | Nozzle | ||
| 220819 | Nozzle | 420169 | Nozzle | ||
| 220990 | Nozzle | 420168 | Shield | ||
| 220817 | Shield | 420156 | Shield | ||
| 220993 | Shield | 220976 | Shield | ||
| 220857 | Vortex Ring | 420000 | Shield | ||
| 220994 | Vortex Ring | 220997 | Vortex Ring | ||
| 220854 | Fixed Cover | 220977 | Fixed Cover | ||
| 220953 | Fixed Cover | 428144 | / | ||
| 220818 | Shield | 428145 | / | ||
| 220992 | Shield | 428548 | / | ||
| 220948 | Shield | 428147 | / | ||
| 220955 | Shield | PMX1250A | 120926 | Electrode | |
| 220931 | Shield | 120927 | Nozzle | ||
| 220930 | Nozzle | 120931 | Nozzle | ||
| 220947 | Vortex Ring | 120932 | Nozzle | ||
| 220797 | Nozzle | 120980 | Nozzle | ||
| 220991 | Nozzle | 220007 | Nozzle | ||
| 220798 | Nozzle | 220006 | Nozzle | ||
| 228716 | Noumenon | 120929 | Shield | ||
| 228735 | / | 120930 | Shield | ||
| 228737 | / | 120925 | Vortex Ring | ||
| / | / | / | 120928 | Fixed Cover | |
| MAX200 HT2000 | 220021 | Electrode | GPR130 | 220181 | Electrode |
| 20608 | Nozzle | 220182 | Nozzle | ||
| 20605 | Nozzle | 220183 | Shield | ||
| 20689 | Nozzle | 220187 | Electrode | ||
| 20690 | Nozzle | 220188 | Nozzle | ||
| 20424 | Shield | 220189 | Shield | ||
| 20448 | Shield | 220179 | Vortex Ring | ||
| 20607 | Vortex Ring | 220176 | Fixed Cover | ||
| 120837 | Fixed Cover | 220756 | Fixed Cover | ||
| 20423 | Fixed Cover | 220173 | Fixed Cover | ||
| 20963 | Water Pipe | 220747 | Fixed Cover | ||
| HPR260 | 220352 | Electrode | HSD130 | 220487 | Electrode |
| 220354 | Nozzle | 220525 | Nozzle | ||
| 220353 | Vortex Ring | 220530 | Nozzle | ||
| 220761 | Shield | 220489 | Nozzle | ||
| 220356 | Shield | 220492 | Nozzle | ||
| 220435 | Electrode | 220532 | Shield | ||
| 220439 | Nozzle | 220491 | Shield | ||
| 220764 | Shield | 220536 | Shield | ||
| 220436 | Vortex Ring | 220488 | Vortex Ring | ||
| 220760 | Fixed Cover | 220890 | Nozzle | ||
| 220637 | Fixed Cover | 220892 | Nozzle | ||
| 220571 | Water Pipe | 220891 | Nozzle | ||
| 220340 | Water Pipe | 220521 | Water Pipe | ||
| MAXPRO200 | 220528 | Electrode | 220529 | Vortex Ring | |
| 220578 | Fixed Cover | IF YOU NEED OTHER MODELS YOU CAN CONSUL CUSTOMER SERVICE | |||
| 220937 | Electrode | ||||
| 420044 | Nozzle | ||||
| 420045 | Shield | ||||
| 220488 | Vortex Ring | ||||
| 220936 | Fixed Cover | ||||
| 220935 | Fixed Cover | ||||
| 220831 | Nozzle | ||||
| 220832 | Shield | ||||
Frequently Asked Questions
Q: What’s the difference between 420168 and other plasma shields?
A: The 420168 is specifically designed for mechanized cutting with 30-65A capability, while drag cutting shields are optimized for hand torch contact cutting applications.
Q: Which PowerMax systems support mechanized cutting with 420168?
A: The 420168 is compatible with PowerMax 45 XP, 65, 85, 105, and 125 systems when used with appropriate mechanized cutting equipment.
Q: What equipment do I need for mechanized cutting with 420168?
A: Mechanized cutting requires compatible CNC cutting tables or automated systems with torch height control and cutting parameter automation.
Q: How does mechanized cutting differ from hand torch cutting?
A: Mechanized cutting provides automated operation, consistent quality, and continuous capability that manual cutting cannot achieve in production environments.
Q: Can I use 420168 for hand torch cutting?
A: The 420168 is optimized for mechanized applications. For hand torch cutting, consider appropriate hand torch shields for better performance.
Q: What maintenance is required for mechanized cutting shields?
A: Regular inspection for wear, proper mounting verification, and replacement when protection capability degrades to maintain optimal mechanized performance.
Mechanized Applications Guide
CNC Cutting Systems:
- Automated tables: Professional protection for CNC cutting tables and automated fabrication systems
- Production cutting: Consistent protection for high-volume cutting operations and manufacturing schedules
- Precision automation: Mechanized control for demanding cutting applications and quality requirements
Manufacturing Automation:
- Production lines: Integrated protection for continuous cutting operations and manufacturing efficiency
- Automated fabrication: Professional protection for mechanized cutting and production systems
- Industrial systems: Reliable operation for demanding manufacturing environments and automation
Specialized Mechanized Applications:
- Custom automation: Professional protection for specialized cutting systems and automation requirements
- Production efficiency: Mechanized operations for competitive advantage and operational excellence
- System integration: Professional automation for complex cutting requirements and specialized applications
Storage & Mechanized Handling
Professional Storage:
- Store in controlled environment to maintain protection capability and mechanized compatibility
- Protect from physical damage that could affect mechanized operation and protection performance
- Maintain adequate inventory for mechanized operations and automated cutting requirements
- Handle as precision automation component essential for mechanized cutting operations
Quality Control:
- Protection verification: Ensure optimal protection capability before mechanized installation
- Professional installation: Follow PowerMax mechanized system procedures for optimal performance
- Performance monitoring: Track mechanized protection effectiveness and cutting performance consistently
- System integration: Ensure complete mechanized cutting system optimization for automated operation
Mechanized Best Practices:
- Complete system approach: Optimize mechanized cutting systems for specific automation applications and requirements
- Professional procedures: Follow specialized mechanized cutting installation and maintenance guidelines
- Quality standards: Maintain mechanized cutting capabilities through proper protection and automation care
- Continuous improvement: Monitor mechanized performance and optimize automation systems for best results
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